FTTH Cable Production Line – State-of-the-art Manufacturing System

Did you know that up-to-date glass-fiber cable systems function at rates of up to 190 meters per minute? Such remarkable performance is made possible by sophisticated production methods tailored to high-speed manufacturing.

Such setups are built to process diverse cabling forms, such as connection cables and tight buffered cables. Their efficient construction, often under 26 m, renders them perfect for contemporary plants.

Incorporation into smart factory systems secures seamless operations. Via MES/ERP connectivity, these Fiber coloring machine production lines offer peerless exactness and performance. This renders them the leading option for companies striving to remain at the forefront in the fiber network field.

Overview of the FTTH Manufacturing Line

Streamlined production systems are crucial for meeting the growing need for steadfast connections. These configurations are designed to create high-quality fiber optic cables that power current communication infrastructures. With advanced technology, they provide for precision and speed in each phase of the process.

What is an FTTH Cable Production Line?

The FTTH manufacturing line constitutes a consolidated process for fabricating home fiber drop cables. Such cables are made up of naked fibers secured with metal or fiber-reinforced polymer, encased in protective sheathing. This produces a durable and efficient solution for high-speed internet connections.

It works with multiple materials, such as PVC, LSZH, and PE polymers. This flexibility ensures it satisfies assorted sector requirements. Furthermore, the quad-head fiber payout mechanism offers precise tension control, ensuring precision up to ±0.05N.

Why Choose Our Advanced Manufacturing System?

Our machinery excels for its accuracy and performance. Below are the advantages:

• Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
• Provides throughput up to 9km/h specifically for 2.0×3.0mm cables

These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.

Core Attributes of Our FTTH Cable Fabrication Line

Modern manufacturing systems are transforming how fiber wires are made. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to deliver premium performance. The following outlines the remarkable components that position our system at the forefront.

Precision Extruder and Adjustment Head

At the heart of our system is a customized 50mm extruder built to ensure meticulous dispersion of materials. This ensures uniform excellence throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE polymers.

With OMRON temperature control, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.

Motorized Fiber Release and Tension Control

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.

This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.

Automated Take-Up and Line-Receiving System

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.

Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.

Cutting-edge Innovations Driving Our Manufacturing

Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.

International Industrial Computer Control System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.

With a power consumption of just 35KW/h during normal operation, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Superior Stability and Trustworthiness with Leading Brand Elements

We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.

Incorporating reinforced steel wires with cutting-edge Fiber coloring machine handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.

Seamless MES and ERP System Coupling

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.

Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.

Aspect	Benefit
FiberCAN PLC Control System	Accurate control and immediate supervision
Low Energy Consumption of 35KW/h	Cost-effective power usage
9m Cable Accumulator	Seamless operation
OMRON-based Control Units	Reliable and exact performance
ERP System Compatibility	Live process supervision

Practical Applications for Our FTTH Cable Line

Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.

Manufacturing Home Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.

Notable attributes are:

• FRP and small steel wire pay-off for added reinforcement
• Portable die backing for rapid setup modifications
• Adaptability to meet interior as well as exterior standards

Manufacturing Tight Buffered and Loose Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Adaptable Manufacturing for Different Cable Varieties

Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.

Advantages of Our FTTH Manufacturing System

Choosing state-of-the-art production solutions yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Improved Operational Speed and Yield

It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Economical Fiber Optic System Implementation

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.

Polished and Dependable Cable Exteriors

Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.

Characteristic	Advantage
7-9km/h Output	Increased operational efficiency
Low Energy Requirement	Lower energy costs
≤0.02dB/km Loss	Superior performance
Ergonomic Design Height	User-friendly setup

Summary

Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.

Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.